Materials processing (3)

Resources | Revision Questions | Design and Technology

Login to see all questions

Click on a question to view the answer

1.

Question 1

A product design brief requires a lightweight, strong component with complex curved surfaces. The material is 6061 aluminium. Discuss how you would select and justify the use of appropriate processing techniques from the list below to manufacture this component. Consider the advantages and disadvantages of each technique in relation to the brief's requirements. Your answer should address at least four different processing techniques.

Processing Techniques: Wastage (cutting with hand and machine tools, including laser cutter, vinyl cutting machine, drilling, turning), Forming (vacuum forming, line bending), Addition (fabrication), Finishing (paints, polymer coatings, varnishes), Printing (digital printing, screen printing).

2.

Question 3

A product design brief requires a decorative panel for a furniture piece. The panel needs to incorporate both cut-out shapes and raised relief detailing. The material is hardwood (e.g., oak). Discuss how you would use wastage and forming techniques to manufacture this panel. Consider the advantages and disadvantages of each technique in relation to the panel's requirements. Your answer should address at least two different techniques.

Processing Techniques: Wastage (cutting with hand and machine tools, including laser cutter, vinyl cutting machine, drilling, turning), Forming (vacuum forming, line bending), Addition (fabrication), Finishing (paints, polymer coatings, varnishes), Printing (digital printing, screen printing).

3.

Question 2

A student is designing a lightweight, strong container for transporting fragile items. The container needs to be easily assembled and disassembled for storage. The primary material is plastic (e.g., polypropylene). Discuss how you would use forming and wastage techniques to manufacture this container. Consider the advantages and disadvantages of each technique in relation to the container's requirements. Your answer should address at least three different techniques.

Processing Techniques: Wastage (cutting with hand and machine tools, including laser cutter, vinyl cutting machine, drilling), Forming (vacuum forming, line bending), Addition (fabrication), Finishing (paints, polymer coatings, varnishes), Printing (digital printing, screen printing).