4.1.2 The main methods of production (3)
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1.
Consider a company that produces bespoke furniture. Discuss which production method (job, batch, or flow) would be most appropriate and justify your answer. Include a discussion of the factors influencing your choice.
For a company producing bespoke furniture, job production is the most appropriate method.
Justification: Bespoke furniture is, by definition, custom-made to the specific requirements of each customer. This necessitates a highly flexible production process where each piece is designed and manufactured individually.
Factors influencing the choice:
- High Customisation Needs: The primary driver is the need to meet individual customer specifications regarding design, size, materials, and finishes.
- Low Production Volume: Bespoke furniture is typically produced in small quantities, making economies of scale less important.
- Skilled Labour: The production process requires skilled craftspeople who can interpret designs and execute complex manufacturing techniques.
- High Cost per Unit: The higher cost per unit is acceptable because the value of the customisation and the unique nature of the product justify the expense.
While batch production might be considered for producing similar furniture designs in limited quantities, the level of customisation inherent in bespoke furniture makes job production the most suitable choice. Flow production is entirely inappropriate due to the lack of standardisation and the high degree of flexibility required.
2.
A manufacturing company is considering different production methods for its new product. Explain the advantages and disadvantages of using job production, batch production, and flow production. Evaluate which method would be most suitable for a product with high customisation needs and a low production volume.
Job production involves producing goods one at a time, tailored to individual customer specifications.
Advantages:
- High level of customisation: Products can be designed and made to meet specific customer requirements.
- Flexibility: The production process can be easily adapted to changes in design or specifications.
- High quality: Attention to detail and individual inspection can lead to higher quality products.
Disadvantages:
- High cost per unit: Due to the time and skill involved in producing each item, costs are typically high.
- Slow production: The sequential nature of job production means it can be a slow process.
- Requires skilled labour: Each product often requires a high level of skill and expertise.
For a product with high customisation needs and low production volume, job production would be the most suitable method. The ability to tailor each product to individual needs outweighs the higher cost and slower production time. The flexibility is crucial when dealing with unique requirements.
3.
Compare and contrast batch production and flow production, highlighting their respective advantages and disadvantages. Provide examples of products that are typically produced using each method.
Batch production involves producing goods in groups or batches.
Advantages:
- Economies of scale: Production costs per unit are lower than with job production due to bulk purchasing and efficient use of machinery.
- Flexibility: While less flexible than job production, batch production allows for some variation within a batch.
- Suitable for moderate production volumes: It's efficient for producing a limited number of identical items.
Disadvantages:
- Requires setup time: Time is needed to set up the machinery for each new batch.
- Inventory holding costs: Finished goods are often held in stock between batches.
- Potential for quality issues: Problems in one batch can affect the entire batch.
Flow production involves a continuous, automated production process.
Advantages:
- High volume production: Ideal for producing large quantities of identical items.
- Low cost per unit: High efficiency and economies of scale result in low production costs.
- Consistent quality: Automation ensures consistent product quality.
Disadvantages:
- Low flexibility: Difficult and costly to change the product design or specifications.
- High initial investment: Requires significant investment in machinery and equipment.
- Repetitive work: Can be monotonous for workers.
Examples:
- Batch production examples: Clothing manufacturing (different colours/sizes), bakeries (different types of bread), furniture production (limited variations).
- Flow production examples: Car manufacturing, soft drink production, electronics assembly.