A Supervisory Control and Data Acquisition (SCADA) system is a distributed control system (DCS) used to monitor and control industrial processes that span geographically dispersed locations. It provides a centralized platform for operators to oversee and manage complex systems.
Data Collection and Remote Control: SCADA systems collect data from remote sensors and actuators through communication networks. Sensors (e.g., temperature sensors, pressure sensors, flow meters) transmit data to remote terminal units (RTUs) or programmable logic controllers (PLCs) located at the site. These RTUs/PLCs then send the data over a communication network (e.g., Ethernet, serial links, radio frequencies) to a central SCADA server. The SCADA server processes the data, stores it in a database, and presents it to operators in a user-friendly format.
Operators can remotely control actuators (e.g., valves, pumps, motors) through the SCADA system. Commands from the operator are sent to the RTUs/PLCs, which then execute the commands on the site. The SCADA system provides a closed-loop control system, allowing operators to monitor the process, make adjustments, and respond to alarms.
Visual Representation: SCADA systems provide operators with a visual representation of the process being controlled through graphical user interfaces (GUIs). These GUIs typically include:
- Process Diagrams: Graphical representations of the process flow, showing the location of sensors, actuators, and other equipment.
- Real-time Data Displays: Displays of real-time data from sensors, such as temperature, pressure, flow rate, and level.
- Alarms and Events: Visual and audible alerts to notify operators of abnormal conditions or events.
- Historical Data: Historical data can be accessed for analysis and reporting.
Common Communication Protocols:
- Modbus: A widely used serial communication protocol for connecting devices in industrial networks.
- OPC (OLE for Process Control): A platform-independent standard for exchanging data between different industrial automation systems.
- DNP3 (Distributed Network Protocol): A communication protocol commonly used in SCADA systems for connecting to remote outstations.
- Ethernet/IP: A communication protocol based on Ethernet, commonly used in industrial automation.
- Wireless Protocols (e.g., Wi-Fi, Cellular): Used for connecting remote sensors and actuators in areas where wired connections are not feasible.