job, batch and flow production

Resources | Subject Notes | Business Studies

4.1.2 The main methods of production

This section explores the different ways businesses can produce goods and services. The choice of production method significantly impacts efficiency, cost, and the type of product being made.

Job Production

Job production involves making one-off or custom-made products to the customer's specifications. It's ideal for businesses dealing with unique or low-demand items.

  • Characteristics:
    • Small quantities produced
    • High levels of skill required
    • Products are often expensive
    • Flexibility in production
  • Examples:
    • Tailoring
    • Custom furniture making
    • Architectural design
    • Specialist engineering
  • Advantages:
    • High quality products
    • Customer needs are met
    • Flexibility to adapt to changes
  • Disadvantages:
    • High per-unit cost
    • Time-consuming
    • Difficult to standardize

Batch Production

Batch production involves producing goods in groups or batches. This is suitable for products with fluctuating demand.

  • Characteristics:
    • Medium quantities produced
    • Some level of skill required
    • Products are generally less expensive than job-made items
    • Production can be standardized within a batch
  • Examples:
    • Baking (cakes, bread)
    • Clothing manufacturing
    • Printing books
    • Chemical production
  • Advantages:
    • Economies of scale (lower per-unit cost than job production)
    • More efficient than job production
    • Easier to standardize
  • Disadvantages:
    • Less flexible than job production
    • Changeovers between batches can be time-consuming
    • Inventory holding costs can be high

Flow Production

Flow production involves a continuous, automated production process. This is best for mass-produced, standardized goods with high demand.

Feature Description
Quantity Produced Very large quantities
Skill Level Low skill required; repetitive tasks
Product Cost Low per-unit cost
Flexibility Very low flexibility
Examples Car manufacturing, bottling drinks, assembly lines

Types of Flow Production:

  • Continuous Flow: Production runs continuously for long periods (e.g., oil refineries, power plants).
  • Flow Production: Products move through a series of stages in a defined sequence (e.g., car assembly line).

Advantages:

  • Very low per-unit cost
  • High efficiency
  • High output

Disadvantages:

  • Low flexibility; difficult to change product design
  • High initial investment in machinery
  • Repetitive and potentially monotonous work for employees
Suggested diagram: A simple flowchart illustrating the three production methods: Job, Batch, and Flow, with brief descriptions under each.

Summary Table

Production Method Typical Quantity Skill Level Product Cost Flexibility Examples
Job Production Small High High High Tailoring, Custom Furniture
Batch Production Medium Medium Medium Medium Baking, Clothing
Flow Production Large Low Low Low Car Manufacturing, Bottling